Direct Mounting with the new S-5!® PV-Kit 2.0
S-5!® has developed the new and improved PV-Kit 2.0 as follow-up of the PV-Kit Alu, which allows a more efficient and faster installation. The S-5!® Kit 2.0 is offered pre-assembled with either the MidGrab or EdgeGrab module clamp. The kits comes with a thread lock on the mounting studs so that the standoff can be tightened from top down bolt with one tool. This eliminating several assembly steps and significantly reducing installation costs.
We offer and stock the S-5!® PV-Kit 2.0 MidGrab.
the pre-assembled MidGrab module clamp
can be used as middle and end clamp.
S-5!® PV-Kit 2.0 Mid-Grab is packed
with 60 pieces per box.
The PV-Kit 2.0 is suitable for framed PV modules with frame heights of 30mm to 46mm. It is mounted with the S-5!® Mini clamps suitable for the respective standing seam. The stainless steel module support disc of the PV-Kit 2.0 has optimized teeth which enable the grounding of the modules. Therefore, no straps or wires are required, except for connecting one module column to another and grounding the complete system. ==> Direct Link to S-5! Homepage – PV-Kit 2.0
Advantages of mounting with the S-5!® PV-Kit 2.0:
- Direct mounting of PV modules – without rail systems.
- Easy transport, no cuttings or unusable remains.
- Pre-assembled module clamp saves time and money.
- Only one Torx 30 bit required for installation – is included.
- Flat screw head provides a smooth and clean surface.
- Less wind loads due to roof-parallel mounting of the modules.
- Only one module is fixed crosswise to the seams – therefore less cross-movements and stresses for the metal roof.
- Universally applicable on different metal roofs.
- Also available in black coated as a special order. Please ask for quote.
The S-5!®-PV-Kit 2.0 is mounted on the S-5!®-Mini-Clamp suitable for the seam type:
Application examples with the S-5!® PV-Kit 2.0 on different metal roofs:
Installation Instructions S-5! PV-Kit 2.0:
Due to the mounting recommendations of most module manufacturers, the modules should be installed at right angles to the seam. The clamping range of the modules must be observed. Therefore, please also observe the specifications and installation instructions of the respective module manufacturer and the following general instructions for planning and installation. The MidGrab module clamp can also be used as an end clamp, which makes material planning and mounting on the roof much easier. Please observe the following installation steps accordingly:
- At the beginning a first row of S-5! Mini clamps must be pre-assembled parallel to the eaves in a straight line per module width. The S-5! Mini clamps, that are suitable for the respective seam type, must be mounted on the seam according to their installation instructions (with a tightening force of 15 – 17 Nm. For roofing made of galvanized sheet steel with a thickness of more than 0.7 mm with 18 – 20 Nm). (1).
- Then fix the module support disc on the Mini-clamp with the stud of the pre-assembled MidGrab module clamp (do not screw in completely) (2).
- Position the modules on the module support disc at the central elevation (3a)
- Then pre-assemble the next row of Mini clamps and MidGrab-module clamps on the other edge of the modules towards the ridge for the first column (both not yet tightened) (5).
- Then fix the MidGrab module clamps of the first row with a tightening force of 14-15 Nm on the Mini-clamps flush with the module frame (3b, 3c + 4).
- And then fasten the Mini clamps on the other edge of the module according to their installation instructions to the seam (with a tightening force of 15 – 17 Nm. For roofing made of galvanized sheet steel with a thickness of more than 0.7 mm with 18 – 20 Nm) (6).
- Repeat steps 3 – 6 for further assembly of the modules in the first column.
- After the first column is complete repeat the above points 1-6 to build each column in the array.
When installing modules in a row from the eaves to the ridge, separation is necessary after a maximum of 10 modules in order to limit deformations due to thermally induced elongation of the installed materials. Afterwards, a new row must be started.
The number of clamps and PV kits should not be less than the number of fixing points of the metal covering and should be increased with a safety factor. Please note that these are only suggestions. Wind dynamics and statics are complex and S-5! therefore recommends that the planned PV installation be checked by a qualified professional who is responsible for wind influences and the planning and construction of and on metal roofs.
Please note in general:
Please make sure that the load coming into the clamp will be taken by the structure of the roof. Assumption is that the determination has been made that the roof to which the S-5! clamps will be attached is structurally adequate. Any loads imposed on the S-5! clamps will be transferred to the panels. Panel seams must have sufficient flexural strength to carry these loads. Panels must also be adequately attached to the building structure, and the structure must be sufficient to carry these loads. In particular, the snow and wind loads, the additional loads from the installations attached to the clamps, as well as the increased loads in the edge and corner areas of the roof construction must be taken into account. A sufficient number of clamps must be provided. For statically relevant clamps, a distance of at least
500 mm from the end of the standing seam profile must be maintained. RoofTech, the makers and distributor of S-5! clamps make no representations with respect to these variables. It is the responsibility of the user to verify this information, or seek assistance from a qualified design professional or stress analyst, if necessary.
Responsible for the stability of a building structure is the building owner or the owner or operator. The installer of the system is responsible not only for the system but also for the roof on which the system is installed. Whoever installs a system on an existing roof without having checked the stability beforehand, violates existing law! For critical installations, inquire for specific test data of ultimate tensile load on specific panel materials and seam types. The sufficient holding force of the roofing to the supporting or substructure must always be ensured. The sufficient holding force of the roofing on the supporting or substructure must always be guaranteed. Proof must be provided by the customer or installer. In cases of doubt, a structural engineer must be consulted to determine the loads and its effects.
Please note the installation instructions of the respective S-5!® clamps and the other products used! Mounting the clamps take care that the set screws and bolts are tightened with the right screw tension as written in each installation instruction (also available under “Information” and on the homepage of S-5!: www.s-5.com). When tabled values are used, screw tensions should be verified and factors of safety should be used as appropriate.
When mounting rigid objects such as rails, pipes, cable trays, etc. on the clamps, these must be separated at regular intervals (max. 3m) in order to limit deformation due to thermal length changes.The thermally induced change in length of the roofing must not be hindered!
With some roofs made of profiled sheets (e.g. with round bulb seams, snap seams, RibRoof seams, etc.), it must be ensured that the clamps in the sliding area of the sheets are not mounted on or next to the holders of the roofing. In the case of double standing seam roofing, the S-5!® E and B clamps can, under certain circumstances, hinder the thermally induced length change of the sheet if, despite the high clamping point of the S-5!® E and B clamps, the foot of a sliding clip extends into the clamping area of the clamp. In this case, the S-5!® E and B clamps should be placed at a distance of 25 mm from the sliding clips.
In the case of handcrafted metal roofing on wooden formwork, the edge and corner areas should not be covered with modules due to the limited load-bearing capacity of the roofing and the adhesives. In the central area, the skipping of seams are usually not possible. Therefore we recommend to install clamps on each seam. The installation of PV systems represents a punctual load entry, therefore we recommend reduced clip distances and screwed clips. The mounting and fastening of the clamp should be carried out between the clips to achieve an optimal load sharing.
The material properties of the respective metals, the combination with each other as well as the installation instructions and regulations of all manufacturers involved (including those of the metal roof) must be observed.
The suitability for the intended use is checked by the user himself. If technical details are not described separately, this does not release the company carrying out the work from its obligation to check the individual case and clarify the correct technical facts beforehand.
It must be ensured by the planner and the specialist company responsible for the installation that the planning and installation are carried out strictly in accordance with the national and site-specific building regulations, occupational safety and accident prevention regulations, standards and environmental protection regulations. Every person who plans and installs with our products is obliged to inform himself independently about all rules and regulations for technically correct planning and installation and to observe them. This also includes obtaining the current status of the necessary rules and regulations.
S-5!® Warning: Please use the products responsibly! Visit our website of S-5! (www.s-5.com) or contact your S-5! distributor for available load test results. The user and/or installer of these parts is responsible for all necessary engineering and design to ensure the S-5! clamps have been properly spaced and configured.
Notice to S-5! users: Due to the many variables involved with specific panel products, climates, snow melt phenomena, and job particulars, the manufacturer cannot and does not express any opinions as to the suitability of any S-5! assembly for any specific application and assumes no liability with respect thereto. S-5! products are tested for ultimate holding strength on various profile types and materials. Visit www.S-5.com for more details.
The user and/or installer bears also the responsibility not only for the professional installation, but also for the roof on which he is mounted. The user and/or installer must always clarify in advance the application possibilities and application of our products in connection with the other used materials and products at the single project.
The user and/or installer of all our products is responsible for all necessary engineering and design to ensure that the S.5! clamps and other products has been properly spaced and configured. It is the responsibility of the user to verify this information, or seek assistance from a qualified design professional or stress analyst, if necessary. RoofTech, the makers and distributor of S-5! clamps make no representations with respect to these variables.
The S-5! clamp is a handy gadget for a great many uses, but will not perform miracles. PLEASE USE THE PRODUCTS RESPONSIBLY!
For critical installations, inquire for specific test data of ultimate tensile load on specific panel materials and seam types. When tabled values are used, screw tensions should be verified and factors of safety should be used as appropriate. RoofTech and the manufacturer expresses no opinions as to the suitability of the S-5! products for any specific application or project condition.
ALWAYS PROVIDE WORKER FALL PROTECTION WHEN INSTALLING S-5!.
S-5! DOES NOT APPROVE PRODUCTS FOR USE IN PERSONAL FALL RESTRAINT/FALL PROTECTION APPLICATIONS. S-5! PRODUCTS MAY BE USED AS A COMPONENT IN A FALL PROTECTION SYSTEM ONLY WHEN THE SYSTEM MANUFACTURER PROVIDES APPROPRIATE APPROVALS. THE S-5! CLAMPS ARE NOT APPROVED FOR USE AS A PERSONAL FALL RESTRAINT DEVICE.
The respective installation instructions must always be observed. However, the respective installation instructions do not release the executing company from the obligation to clarify in advance the possible uses and applications of our products, also in connection with the other materials used, on the individual project.
RoofTech GmbH, S-5!® – Metal Roof Innovations Ltd. and the manufacturers of our other products assume no responsibility and liability for assembly, suitability and applications.
Further information and the individual installation instructions for our products can be downloaded under “Information”. We would be pleased to send you the respective installation instructions and the requested information. We look forward to your message or call.
Additional information, load test results, CAD details, metallurgical compatibilities, specifications and information about other S-5! products are available on the homepage of S-5!: www.s-5.com.
The relations between us and you are exclusively subject to the laws of the Federal Republic of Germany. The UN Convention on Contracts for the International Sale of Goods as of 11 April 1980 (CISG) does not apply. Our General Terms and Conditions apply, which we are happy to provide you with at any time (direct link to our RoofTech General Terms and Conditions).
© Copyright RoofTech GmbH and Metal Roof Innovations Ltd. 02-2020. All rights reserved.
S-5!® PV-Kit 2.0